Future termination tower of MEGATRO 110KV anchor portal overhead power line
A special kind of a dead-end tower is a termination pylon. Also called a terminal tower. It is used when the overhead power line terminates, and is connected to substation equipment, or transitions to underground cable. For voltages below 30 kV also pylon transformers are used.
MEGATRO 110KV anchor portal overhead power line for crossings of large bodies of water, wide freeways, or valleys, where the span width of the conductors is very long, specific constructions must be used to achieve a wider distance between the conductors, mostly to prevent short-circuits which may occur when conductors come in contact with one another due to wind or other interferences. These towers may be built as H-frame towers, or may have each conductor placed on a single tower or mast. In every case, these towers are built more stably than most of the other towers used, as the wide span between towers means that much greater forces are placed on these towers.
Anchor pylons may also have a switch attached to their crossbeam. These so-called switch pylons are operated from the ground by the use of long rods. The attachment of circuit breakers to pylons is only practical when voltages are less than 50 kV.
This straight line is made of strain towers to achieve low profile of the pylons and high clearance of the wires.
Sequences of two or more strainer pylons are uncommon in a powerline because strainers require twice as many strain insulators as ordinary pylons. Longer wire sections thus reduce installation work and cost. Sequences of strainers are sometimes used at powerlines crossing valleys, or where the powerline runs a path
Here is the design strength of Chinese tower steel
|Steel material||Anti-push, bending and press strength (N/mm2)||Anti-shear strength|
|Grade||Thickness or diameter (mm)|
5 Here is the design strength of our Chinese tower bolts
|Item||Grade||Anti-push strength (N/mm2)||Anti-shear strength (N/mm2)|
|Fastener for towers||4.8||200||170|
|Chinese 35 steel||190||/|
|Chinese 45 steel||215||/|
Remark: above technical data only references for our client, we can design every type for our overseas clients.
MEGATRO is a full service engineering company with a global reputation for delivering excellence and innovation in power transmission, transformation, distribution, and telecommunications systems. Our MEGATRO provide and design this type 110KV anchor portal overhead power line mainly for our Chinese and overseas client. Since 2004, MEGATRO focus mainly international market and had export many kind of transmission structures to overseas clients. MEGATRO has been manufacturing lattice transmission tower & tapered steel poles for lighting, traffic control, communication and utility applications. MEGATRO pioneered the development of transmission tower, telecom tower, substation, and other steel structure and was also at the forefront in the design of Transmission tower.
Over 10 years of experience and innovation in engineering, designing and building towers has evolved MEGATRO into its current form:
· Full Turn-Key provider including site acquisition, engineering services, manufacturing, field services-DAS, tech services, value added reseller and monitoring, maintenance and network ownership
· Specialize in developing supplying and building wireless and wired networks and in-building telecommunications systems, as well as energy infrastructure
· Single source from Design to System Integration
· Top quality, ISO 9001 registered
A complete selection of towers including self-support, lattice steel tower, monopoles and guyed towers, form custom-designed radar towers to broadcast towers and energy infrastructure. MEGATRO carries a variety of related products including fall protection, transmission lines, antennas, obstruction lights, and accessories, and other products if client need, MEGATRO also tailored product as per client condition.
MEGATRO mainly design all kinds of towers and posts for:
2. Power transmission
3. TV and Radio Broadcast
4. Roads and City Development
5. Wind energy solution
6. Steel structure and workshop
Our complete selection of towers includes:
3. Guyed towers
4. Custom-designed radar towers
5. Broadcast towers
6. Power transmission
MEGATRO also designs and manufactures tower related products including:
1. Fall protection
2. Antenna brackets
3. Other accessories if needed by clients
Today, with over 10 years of experience and our commitment to excellence, MEGATRO remains an industry leader in the manufacture and design of steel tubular & angular & monopole structures for all Highway, Municipal, Custom, telecom, lighting and electric Utility applications. MEGATRO has a complete staff of professional engineering personnel trained in the PLS Pole program and three different manufacturing processes for producing steel towers, poles and other supports. We utilize the latest versions of PLS-CADD, PLS-POLE, TOWER, AutoCAD and other CAD software.
The structure shall be designed according to load combinations given as per IEC 61936-1 and as illustrated below:
1 Dead weight load
2 Tension load
3 Erection load
4 wind load
1 Switching forces
2 short-circuit forces
3 Loss of conductor tension
4 Earthquake forces
Moreover, MEGATRO is fully equipped and qualified to carry out Design Engineering services which includes:
√ Overhead Transmission line steel tower & Telecom steel tower
Basic Design and Analysis
√ Shop Erection Drawings
√ As-Built Drawings
MEGATRO performs in-house design activities specializing in electrical overhead transmission &telecom tower steel works, which include wind and earthquake loading, static analysis, stress analysis by finite element methods and fatigue. Our Engineering Department is boasting of highly qualified engineering who are conversant with international codes and standards. The work is carried out with extensive use of CAE/CAD via a large of computer network. The computer hardware & drafting software are liked to the CNC workshop equipment for downloading of information thereby eliminating error and saving valuable production time.
Besides, MEGATRO is one of the few manufactures who assemble a face of 110KV anchor portal overhead power line This attention to quality may not be the cheapest process but it does insure every tower meets our high standards of quality. And it helps to reduce on-site construction cost due to mismatched assemblies. After fabrication all 110KV anchor portal overhead power lines are delivered to the galvanizing facility to be Hot DIP Galvanized. Towers are processed through the facility by Caustic Cleaning, Pickling, and then Fluxing. These strict procedures insure years of maintenance free towers. All finished surfaces shall be level and free of tears, burrs, clots and impurities.
Except otherwise specified elsewhere in the specification, the surface treatment and corrosion protection for all metal parts shall be in conformity with the latest revision of the standards listed below:
ASTM A 123 zinc (hot-dipped galvanized) coating on iron and steel products
DIN 55928 Protective painting of steel structure instructions
DIN 55945 Painting materials-Notions
DIN 18363 Paint work-Buildings
DIN 18364 Surface protection work for steel
DIN 53210 Determination of rust degree
DIN 55151 Determination of adhesion
ISO4628/3 Determination of rust penetration
MEGATRO' 110KV anchor portal overhead power line systems can accommodate a variety of cross-arm. MEGATRO also offers a wide variety of accessories and mounts.
Availability size: Based on the customer's requirements.
Material: Chinese material or as per clients requirement
Tower legs: Chinese steel Q345B, which equivalent to ASTM A572 GR50
Other webs, bracing and not stress plate and angle steel: Chinese Q235B, which equivalent to ASTM A36
Plates: Chinese steel Q345B, which equivalent to ASTM A572 GR50
Bolts: Bolt quality shall be Chinese Class 6.8 and 8.8, as per our Chinese standard, or ISO 898 standard or ASTM A394 type 0,1,2,3 requirements
The anti-theft bolts shall be Huckbolt Fasteners or approved equivalent. The fasteners shall be manufactured from high tensile steel A242 or equivalent and hot-dip galvanized in accordance with ASTM specification A153 and A394.
Fabrication standard: Chinese Standard or other standard which client accepted
A) Dimension and tolerance for angle are according to GB/T1591-1994, similar to EN 10056-1/2
B) Hot dip galvanization in accordance with GB/T 13912-2002, which similar to ASTM A 123
C) The welding will be performance in accordance with AWS D1.1 or CWB standard
D) All fastener galvanization conform to ASTM A153 requirements.
Package: Both parties discuss before delivery
Port of Loading: Qingdao Port
Lead Time: One month or based on the customer's needs (For time being our capacity about 5000 tons one month, and can meet client requirements)
Minimum order: 1 set
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